钢轨全断面廓形检测系统在城市轨道交通钢轨磨耗动态检测中的应用
钟声标1梁涛1王宁2程志全1王胜春2
Application of Rail Full Sectional Profile Detection System in Urban Rail Transit Rail Wear Dynamic Detection
ZHONG ShengbiaoLIANG TaoWANG NingCHENG ZhiquanWANG Shengchun
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作者信息:1.广州地铁集团有限公司, 510330, 广州
2.中国铁道科学研究院集团有限公司基础设施检测研究所,100081, 北京
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Affiliation:Guangzhou Metro Group Co., Ltd., 510330, Guangzhou, China
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Key words:
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DOI:10.16037/j.1007-869x.2023.10.025
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中图分类号/CLCN:U213.4+2
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栏目/Col:应用技术
摘要:
目的:城市轨道交通钢轨磨耗检测是研究钢轨病害发展、保障行车安全的重要手段。为了解决列车晃动、异常反光及异物遮挡等复杂干扰问题,实现钢轨磨耗的精准测量,对钢轨全断面廓形检测系统进行了优化设计与研究。方法:简述了钢轨全断面廓形检测系统的测量原理,对该系统进行了优化设计。对钢轨全断面廓形检测系统中的软件,如钢轨全断面廓形采集软件、钢轨全断面廓形数据分析软件等进行了开发。对广州地铁1、2、3、4、5、8、14号线共计22段不同曲线半径、不同钢轨磨耗程度曲线段的钢轨磨耗进行人工测量,并将其测量结果与钢轨全断面廓形检测系统测量结果进行了准确性和重复性对比分析。结果及结论:钢轨全断面廓形检测系统对钢轨磨耗的检测结果与现场人工测量结果一致,该系统可达到测量准确性和重复性要求,满足城市轨道交通线路磨耗快速动态检测的需要。
Abstracts:
Objective: Rail wear detection for urban rail transit is a crucial approach to studying rail defect development and ensuring operational safety. To address complex disturbances such as train swaying, abnormal reflections, and foreign object obstructions, achieve precise rail wear measurement, the rail full sectional profile detection system(abbreviated as RFPD) is optimized in design and studied. Method: The measurement principle of RFPD is briefly described, and the system design is optimized. Software in RFPD is developed, including ones for extraction and data analysis of rail full sectional profile. Manual measurements are performed on 22 rail segments with varying curve radii and degrees of rail wear across Guangzhou Metro Lines 1, 2, 3, 4, 5, 8, and 14. The accuracy and repeatability of the measurement results from RFPD are compared and analyzed against the manually measured results. Result & Conclusion: The rail wear measurement results from RFPD align with the onsite manually measured results. The system meets the requirements for measurement accuracy and repeatability, thus fulfilling the needs of rapid and dynamic wear detection for urban rail transit lines.