轨道交通车辆制动管路的MBD(基于模型的定义)一体化研发技术
韩寒1王锐1毕凯1李晓文2张祎1耿明3孙维有1周健1王晓虹1李超1刘虹麟1
Integrated Development Technology for Brake Pipelines of Rail Transit Vehicles Based on MBD
HAN Han1WANG Rui1BI Kai1LI Xiaowen2ZHANG Yi1GENG Ming3SUN Weiyou1ZHOU Jian1WANG Xiaohong1LI Chao1LIU Honglin1
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作者信息:1.中车长春轨道客车股份有限公司国家轨道客车工程研究中心,130062,长春
2.中车长春轨道客车股份有限公司零部件分公司,130062,长春
3.中车长春轨道客车股份有限公司工程技术中心,130062,长春
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Affiliation:1.National Engineering Research Center of Railway Vehicles, CRRC Changchun Railway Vehicles Co., Ltd., 130062, Changchun, China
2.Parts Branch, CRRC Changchun Railway Vehicles Co., Ltd., 130062, Changchun, China
3.Engineering Technology Center, CRRC Changchun Railway Vehicles Co., Ltd., 130062, Changchun, China
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关键词:
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Key words:
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DOI:10.16037/j.1007-869x.2025.02.034
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中图分类号/CLCN:U270.6
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栏目/Col:应用技术
摘要:
[目的]随着数字化进程的推进,MBD(基于模型的定义)技术正日益受到关注。MBD技术可以显著提高设计与制造的协同效率,有必要基于MBD技术,对轨道交通车辆设备设计、工艺、制造一体化研发技术进行研究。[方法]阐述了MBD技术的定义,以及在飞机制造领域和轨道交通领域的应用情况。选取车辆的制动管路作为一体化研发(含设计、工艺、制造全过程)的对象,以Winchill系统为数据管理平台,以Creo为三维设计、标注工具,开发了制动管路仿真软件,搭建了基于MBD的轨道交通车辆制动管路设计、工艺、制造、服务一体化研发平台,实现了设计数据、工艺数据基于三维模型的发布与系统间传递。组建了一条自动化、无人化、基于MBD的制动管路生产线,形成了产品的一套规范、标准及流程。[结果及结论]基于MBD的轨道交通车辆制动管路设计、工艺、制造一体化研发技术,可在单一数据源的产品数据管理条件下实现设计、工艺、制造在系统平台协同工作的预期目标。
Abstracts:
[Objective] With the advancement of digitalization, MBD (model-based definition) technology is attracting increasing attention. With the significant advantage of this technology in improving the collaborative efficiency of design and manufacturing, it is aimed to explore integrated development technology for the design, process, and manufacturing of rail transit vehicle equipment based on MBD. [Method] The definition of MBD technology and its application in the aviation manufacturing and rail transit industries are discussed. The brake pipeline of rail transit vehicles is selected as the subject for the integrated development (including the entire process of design, process, and manufacturing). Using the Winchill system as the data management platform and Creo as the 3D design and annotation tool, a brake pipeline simulation software is developed, and an MBD-based integrated development platform is established, encompassing the design, process, manufacturing, and service of brake pipelines, enabling the release and inter-system transmission of design and process data based on 3D models. On this basis, an automated and unmanned MBD-based brake pipeline production line is built, along with a set of product specifications, standards, and workflows. [Result & Conclusion] The integrated development technology for the design, process, and manufacturing of brake pipelines based on MBD achieves the expected goal of collaborative operation over design, process, and manufacturing on a unified system platform under single-source product data management conditions.
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