考虑应变率效应的复合材料设备舱底板抗异物冲击响应

Impact Response of Composite Material Equipment Cabin Floor Considering Strain Rate Effects

  • 摘要:
    目的 CFRP(碳纤维增强树脂基复合材料)和GFRP(玻璃纤维增强树脂基复合材料)目前已应用于轨道交通车辆设备舱结构。在冲击载荷作用下,复合材料会表现出与准静态载荷下不同的力学行为。针对设备舱底板在服役过程中受到道砟冲击而导致结构防护能力下降的问题,有必要更深入地研究CFRP和GFRP应变率效应对冲击响应的影响。
    方法 建立考虑应变率效应的连续纤维增强复合材料本构模型,基于ABAQUS软件二次开发功能编写VUMAT(用户自定义材料子程序)。分别对CFRP和GFRP进行动态拉伸试验,基于试验结果拟合得到动态增强系数,随后进行两种复合材料动态拉伸仿真,验证模型和材料参数的准确性。在此基础上,考虑将CFRP和GFRP分别作为设备舱底板结构面板材料,根据GB/T 32060—2015标准,建立初速度为200.00 km/h的铝弹冲击设备舱底板仿真模型进行计算。
    结果及结论 以CFRP为面板材料,考虑材料应变率后,铝弹剩余速度由−52.16 km/h上升为−66.33 km/h,面板最大位移下降9.69%;以GFRP为面板材料,考虑材料应变率后铝弹剩余速度由−40.25 km/h上升为−48.87 km/h,面板最大位移下降14.53%。

     

    Abstract:
    Objective CFRP (carbon fiber reinforced polymer) and GFRP (glass fiber reinforced polymer) have been applied to the structure of rail transit vehicle equipment cabin. Under impact loading, composite materials exhibit mechanical behaviors distinct from those under quasi-static loading. In view of the reduction in structural protection capability of the equipment cabin floor caused by ballast impact during service, it is necessary to conduct an in-depth study on the influence of strain rate effects of CFRP and GFRP on impact response.
    Method A constitutive model of continuous fiber-reinforced composites considering strain rate effects is established, and a VUMAT (user-defined material subroutine) is developed based on the secondary development function of ABAQUS software. Dynamic tensile tests of CERP and GFRP are carried out, and dynamic enhancement factors are obtained by fitting the test results. Subsequently, dynamic tensile simulations of the two composite materials are conducted to verify the accuracy of the model and material parameters. On this basis, CFRP and GFRP are considered respectively as panel materials for the equipment cabin floor structure. According to the GB/T 32060—2015 standard, a simulation model of the aluminum projectile impacting the equipment cabin floor at an initial velocity of 200.00 km/h is established for calculation.
    Result & Conclusion  When CFRP is used as the panel material and the strain rate effect is considered, the residual velocity of the aluminum projectile increased from −52.16 km/h to −66.33 km/h, and the maximum panel displacement decreased by 9.69%. When GFRP is used as the panel material and strain-rate effect-is considered, the residual velocity of the aluminum projectile increased from −40.25 km/h to −48.87 km/h, and the maximum panel displacement decreased by 14.53%.

     

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