城市轨道交通车辆铝合金车体底架防火涂料应用验证

Application Verification of Fire Retardant Coatings for Aluminum Alloy Carbody Underframes in Urban Rail Transit Vehicles

  • 摘要:
    目的 城市轨道交通车辆地板底架下方通常集中布置有大功率电气设备,而该区域因设备运行特性常被视为潜在火源点,因此有必要对车辆地板结构防火性能开展系统性的研究。
    方法 对北京某线路车辆的车体样件进行耐火试验,系统地评估其结构完整性和隔热性能,验证耐火时间是否满足客户要求,并深入分析了车体和内装结构设计,以及防火涂料的构成特性。
    结果及结论 当试验时间为5 min时,样件出现轻微内凹变形;当试验时间为12 min时,车体地板正中心最大内凹变形量为3.4 mm;当试验时间为25 min时,有烟气溢出;当试验时间为28 min时,烟气量显著增多;当试验时间为31 min时,试验停止,样件未出现结构性破坏或隔热失效。样件受火面的防火涂料碳化膨胀并形成稳定隔离层,能够有效保护铝合金车体及内装材料免受高温损伤。样件耐火性能完全满足EN 45545-3:2013 Railway applications—Fire protection on railway vehicles Part 3:Fire resistance requirements for fire barriers标准中的耐火时间要求,适用于既定线路车辆车体的防火设计。

     

    Abstract:
    Objective High-power electrical equipment is often arranged centrally beneath the underframe of urban rail transit vehicles. Due to the operational characteristics of the equipment, this area is usually regarded as a potential fire source. Therefore, it is necessary to conduct systematic research on the fire performance of the vehicle floor structure.
    Method A fire resistance test is conducted on a vehicle body sample from a Beijing metro line. Its structural integrity and thermal insulation performance are systematically evaluated to verify whether the fire resistance duration meets customer requirements. The vehicle body and interior structure design, as well as the composition characteristics of the fire-retardant coating, are analyzed in depth.
    Result & Conclusion  When the test duration is 5 min, the specimen exhibits slight inward concave deformation. After 12 min testing, the maximum inward concave deformation at the exact center of the carbody floor reaches 3.4 mm. At 25 min, smoke begins to escape and at 28 min, the smoke volume increases significantly. The test is terminated at 31 min, with no structural damage or thermal insulation failure observed in the specimen. The fire-retardant coating on the fire-exposed surface of the specimen undergoes carbonization and expansion, forming a stable isolation layer that can effectively protect the aluminum alloy carbody and interior materials from high-temperature damage. The fire resistance performance of the specimen fully meets the fire duration requirements specified in the standard EN 45545-3: 2013 Railway applications—Fire protection on railway vehicles—Part 3: Fire resistance requirements for fire barriers, therefore suitable for the vehicle body fire protection design of the designated line.

     

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