盾尾密封油脂耐水压性能的试验分析及评价标准

Experimental Analysis and Evaluation Standard for Water Pressure Resistance Performance of Shield Tail Sealing Grease

  • 摘要:
    目的 盾尾密封油脂的耐水压性能是影响盾尾密封能力的关键因素之一。其针对性试验检测及评价分析尚未形成统一成熟标准,有必要进行深入研究。
    方法 针对在盾构施工现场采集的4种盾尾密封油脂,使用松村试验装置,采用击穿时间作为新指标来评估盾尾密封油脂的耐水压性能。通过测试,确定了盾尾密封油脂的击穿时间、击穿压力、油脂厚度和钢丝网目数,给出了一种新的盾尾密封油脂耐水压能力等级划分标准。
    结果及结论 盾尾密封油脂的击穿时间取决于密封层的形成,而密封层的形成由油脂种类和钢丝网目数共同决定。盾尾密封油脂的击穿时间曲线随水压力的增大而明显下降,但是水压并非油脂渗漏现象中的关键因素。油脂厚度是另一影响因素,油脂厚度不足则无法形成密封层。油脂在逐级加压和直接加压方式中耐水压性能有差异。击穿曲线中击穿时间与泵送性呈高度负相关。

     

    Abstract:
    Objective The water pressure resistance performance of shield tail sealing grease is one of the key factors affecting shield tail sealing capability. A unified and mature standard for its targeted testing, evaluation, and analysis has not yet been formed, necessitating in-depth research.
    Method Four kinds of shield tail sealing grease collected from shield construction sites are tested by the Matsumura test device, and the breakthrough time is used as a new indicator to evaluate the water pressure resistance performance of shield tail sealing grease. Through tests, the breakthrough time, breakthrough pressure, grease thickness and wire mesh size of shield tail sealing grease are determined, and a new grading standard for the water pressure resistance capability of shield tail sealing grease is proposed.
    Result & Conclusion  The breakthrough time of shield tail sealing grease depends on the formation of the sealing layer, which is jointly determined by the grease type and wire mesh size. The breakthrough time curve of shield tail sealing grease decreases significantly with the increase of water pressure. However, water pressure is not the key factor in grease leakage. Grease thickness is another influencing factor in that insufficient grease thickness fails to form a sealing layer. The water pressure resistance of grease differs between stepwise pressurization and direct pressurization modes. In the breakthrough curve, breakthrough time shows a high negative correlation with pumpability.

     

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