一种高速列车车体前端吸能装置的设计方法研究

Design Method of Carbody Front-end Energy-absorption Device for High-speed Trains

  • 摘要:
    目的 为优化高速列车被动安全防护性能,有必要设计一种适配高速列车的车体前端吸能装置,以减小车体受到碰撞时的变形,从而保护乘客安全。
    方法 研究采用了三维建模与仿真分析相结合的方法,基于列车碰撞工况,利用仿真软件建立了前端吸能装置全尺寸三维模型。通过在车钩前端内置吸能核心部件,在车钩连接处设置吸能装置,开展了力学仿真。仿真过程严格遵循给定碰撞工况参数,聚焦吸能结构缓冲力特性,并通过数据采集与分析,生成了缓冲力-位移关系曲线,精准捕捉了吸能装置在碰撞全过程中的力传递规律与变形特性。
    结果及结论 仿真结果表明,所设计的车体前端吸能装置可有效吸收碰撞能量,吸能总行程达到601 mm,动态平均缓冲力约为2 900 kN,处于合理范围。该装置完全满足给定工况下的车体被动安全防护标准,能够显著削弱碰撞冲击力对车体的作用,减少车体变形风险。

     

    Abstract:
    Objective To optimize the passive safety protection performance of high-speed trains, it is necessary to design a carbody front-end energy-absorption device suitable for high-speed trains, so as to reduce the carbody deformation during collisions and thereby protect passenger safety.
    Method A combined approach of three-dimensional modeling and simulation analysis is adopted. Based on train collision scenarios, a full-scale three-dimensional model of the front-end energy-absorption device is established using simulation software. By embedding the energy-absorption core components within the front end of the coupler and installing the energy-absorption device at the coupler connection, mechanical simulations are carried out. The simulation process strictly follows the specified collision condition parameters, concentrating on the buffering force characteristics of the energy-absorption structure. Through data collection and analysis, the force-displacement curves are generated, accurately capturing the force transmission law and deformation characteristics of the energy-absorption device throughout the entire collision process.
    Result & Conclusion  The simulation results show that the designed carbody front-end energy-absorption device can effectively absorb collision energy. The total energy-absorption stroke reaches 601 mm, and the dynamic average buffering force is approximately 2 900 kN, within a reasonable range. The device fully meets the passive safety protection standards of the carbody under the specified working conditions, and can significantly mitigate the impact of collision forces on the carbody, thereby reducing the risk of carbody deformation.

     

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