钻孔灌注桩施工混凝土灌注高度控制技术研究

Concrete Pouring Height Control Technology in Bored Pile Construction

  • 摘要:
    目的 钻孔灌注桩施工过程中,混凝土灌注高度的精确控制是确保桩基施工质量的重要环节。已有研究表明,传统灌注混凝土施工多依赖人工目测、标尺测量等方式监控孔内混凝土高度,受施工环境等因素影响大,普遍存在测量精度不足、实时性差等问题,不仅造成材料浪费、增加施工成本,还可能埋下桩长不足等隐患。为解决这一问题,特对混凝土灌注施工中桩顶高度测量方法进行研究。
    方法 依托嘉善至西塘市域铁路土建施工项目,基于机械结构优化设计理论与检测技术,完成了监控装置的整体结构设计,解决了传统测量方法精度欠佳、无法实时采集的问题,发明了一种可以实时精准测量钻孔灌注桩施工过程中桩顶高度的新型装置。
    结果及结论 通过工程应用,验证了桩顶高度监控装置的适用性及优越性。结果表明,新型监控装置具有精度高、成本低和实时监测的优点,且操作简便、安装快捷,加快了施工进度,提高了施工质量,推动了桩基工程的智能化进程。

     

    Abstract:
    Objective During bored pile construction, precise control of the concrete pouring height is a critical factor in ensuring pile foundation quality. Existing studies indicate that traditional concrete pouring operations mainly rely on visual observation and ruler measurements to monitor the concrete height inside the borehole, which are greatly affected by the construction environment and generally suffer from insufficient measurement accuracy and poor real-time performance. This not only leads to material waste and increased construction costs, but may also pose hidden risks such as insufficient pile length. To address this issue, a method for measuring the pile top elevation during concrete pouring construction is investigated.
    Method Based on Jiashan-Xitang Suburban Railway civil engineering construction project, and grounded in mechanical structure optimization design theory and detection technology, the overall structural design of a monitoring device is completed. This device overcomes the shortcoming of traditional measurement methods in terms of accuracy and real-time data acquisition, and a novel device capable of real-time and precise measurement of pile top elevation during bored pile construction is developed.
    Result & Conclusion  Engineering applications verify the applicability and superiority of the pile top elevation monitoring device. The results show that the new monitoring device features high accuracy, low cost, and real-time monitoring capabilities, as well as simple operation and rapid installation. It accelerates construction progress, improves construction quality, and promotes the intelligent development of pile foundation engineering.

     

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