成都地铁9号线列车碳滑板季节性异常磨耗分析及整治措施

Analysis and Rectification Measures of Seasonal Carbon Strips Abnormal Wear on Chengdu Metro Line 9 Trains

  • 摘要:
    目的 为解决成都地铁9号线列车受电弓碳滑板季节性异常磨耗的问题,保障设备使用寿命及行车安全,有必要对该异常磨耗的成因及整治措施进行研究。
    方法 首先,对成都地铁9号线碳滑板异常磨耗情况进行系统梳理,从弓网接触压力、碳滑板材质、接触网电流三个维度分析磨耗影响因素。其次,重点分析环境温湿度对碳滑板磨耗的作用规律。最后,基于分析结果,从优化弓网配合状态、涂抹润滑油脂、隧道增湿三个方面有针对性地提出了季节性异常磨耗整治措施,形成了系统、完善的季节性磨耗改进方案。
    结果及结论 研究结果表明:环境湿度与碳滑板磨耗率呈显著负相关关系,当环境湿度低于临界值时,碳滑板磨耗率会异常升高。通过实施接触网预防性排查打磨、碳滑板倒角处理、隧道增湿等综合整治措施,碳滑板磨耗率由整治前的5.76 mm/万km降至3.10 mm/万km,降幅达46%。所提整治措施可将碳滑板磨耗率控制在安全阈值内,以保障列车的安全稳定运营。

     

    Abstract:
    Objective To solve the problem of seasonal abnormal wear of pantograph carbon strips on Chengdu Metro Line 9 trains and ensure the service life of equipment and operational safety, it is necessary to study the causes of the abnormal wear and corresponding rectification measures.
    Method Firstly, the abnormal wear of carbon strips on Chengdu Metro Line 9 trains is systematically reviewed, and the influencing factors of wear are analyzed from three aspects: pantograph-catenary contact pressure, carbon strip material, and catenary current. Secondly, the effect pattern of ambient temperature and humidity on carbon strip wear is emphatically analyzed. Finally, based on the analysis results, targeted rectification measures for seasonal abnormal wear are proposed from optimizing the pantograph-catenary coordination state, applying lubricating grease, and humidifying the tunnel three aspects, thereby forming a systematic and comprehensive improvement plan for the seasonal wear.
    Result & Conclusion  The research results show that there is a significant negative correlation between ambient humidity and carbon strip wear rate. When the ambient humidity falls below the critical value, the carbon strip wear rate will increase abnormally. By implementing comprehensive rectification measures such as catenary preventive inspection and grinding, carbon strips chamfering, and tunnel humidification, the carbon strip wear rate decreases from 5.76 mm/10 000 km before rectification to 3.10 mm/10 000 km, with a reduction of 46%. The proposed rectification measures can keep the carbon strip wear rate within a safe threshold, so as to ensure the safe and stable operation of trains.

     

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