基于负刚度吊挂设计的轨道交通车辆车下设备减振技术

Vibration Reduction Technology for Under-Car Equipment in Rail Transit Vehicles Based on Negative Stiffness Hanging Design

  • 摘要:
    目的 轨道交通车辆车体振动问题日益凸显。传统橡胶弹性吊挂存在固定的垂横刚度比,难以同时实现垂向与横向振动衰减的最优化。为改善车下大质量设备在高速运行工况下的振动特性,提升设备吊挂系统的综合减振性能,有必要开展新型吊挂减振技术研究。
    方法 基于负刚度理论,提出并设计了一种垂向与横向刚度分离的车下设备吊挂减振器。通过将具备负刚度特性的碟形弹簧与橡胶弹簧并联,实现了多向刚度的独立设计。建立了包含车体弹性模态的车辆三维刚柔耦合非线性动力学模型,利用实车线路试验验证了模型的准确性。基于此模型,系统性对比分析了在250~400 km/h运行速度下,刚性吊挂、隔振理论吊挂、动力吸振器吊挂和负刚度减振吊挂四种方案对车体振动及平稳性的影响。
    结果及结论  采用负刚度减振设计的方案能够有效降低车体弹性振动频率段的加速度幅值。特别是在300 km/h速度以下,该方案的车体垂向振动加速度和车辆振动舒适度指标在四种方案中均为最低。

     

    Abstract:
    Objective Carbody vibration in rail transit vehicles has become increasingly prominent. Traditional rubber elastic suspensions have a fixed vertical-to-lateral stiffness ratio, making it difficult to simultaneously optimize vertical and lateral vibration attenuation. To improve the vibration characteristics of heavy under-car equipment under high-speed operating conditions and enhance the overall vibration reduction performance of the equipment suspension system, it is necessary to carry out research on novel suspension vibration mitigation technology.
    Method Based on negative stiffness theory, an under-car equipment vibration isolator with separated vertical and lateral stiffnesses is proposed and designed. By connecting disc springs with negative stiffness characteristics in parallel with rubber springs, the independent design of multi-directional stiffness is achieved. A three-dimensional rigid-flexible coupled nonlinear vehicle dynamic model incorporating elastic carbody modes is established, and the accuracy of the model is validated through real-vehicle line tests. Based on this model, the effects of four suspension schemes - rigid suspension, theoretical vibration isolation suspension, dynamic vibration absorber suspension, and negative stiffness vibration reduction suspension - on carbody vibration and ride index are systematically compared and analyzed at operating speeds of 250~400 km/h.
    Result & Conclusion The scheme adopting the negative stiffness vibration reduction design can effectively reduce the acceleration amplitude in the elastic vibration frequency band of the carbody. Especially at speeds below 300 km/h, the carbody vertical vibration acceleration and vehicle ride comfort index under this scheme are the lowest among the four schemes.

     

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