采用新型自动接头的盾构管片环缝抗拔性能

Pull-out Performance of Shield Segment Ring Joints Adopting Novel Automatic Connectors

  • 摘要:
    目的 为探究盾构管片新型环间自动接头的装配与承载力学性能,有必要针对采用新型自动接头的盾构管片环缝开展拉拔试验和数值模拟研究。
    方法 针对带有自适应功能的盾构管片新型环间自动接头,开展室内插拔试验和数值模拟计算,得到接头抗拔承载力、抗拔刚度等主要力学性能,以及受力分布规律,揭示其力学传递机制及施工适配性特征。
    结果及结论 室内插拔试验结果显示:接头插入力最大值为25.5 kN,抗拔承载力为536.8 kN,纵向抗拔刚度为51.65 MN/m,弹性阶段接缝张开量可控制在6 mm以内;雄接头锚筋焊接位置为受力薄弱部位,雄接头接缝面在连接件周围出现大面积剥落及放射状裂纹,雌接头接缝面仅在外围出现包围状裂缝。数值模拟结果显示:雄、雌接头混凝土均在锚筋前段周围和后段间隙位置发生受拉屈服;雌接头预埋连接件外围混凝土发生剪切破坏,雄接头预埋连接件锚筋焊接根部及其周围混凝土发生破坏。锚筋应力随拉拔力的变化趋势在数值模拟结果与试验结果中一致。雄接头锚固结构较雌接头锚固结构更薄弱。

     

    Abstract:
    Objective To investigate the assembly and load-bearing mechanical performance of a novel automatic ring connector for shield segments, it is necessary to carry out pull-out tests and numerical simulations on the ring joints of shield segments equipped with the novel automatic connectors.
    Method Laboratory insertion and extraction tests and numerical simulations are carried out on a novel automatic ring connector for shield segments with self-adaptive functionality. Key mechanical properties such as pull-out bearing capacity, pull-out stiffness, and stress distribution patterns are obtained, revealing the mechanical transmission mechanism and construction adaptability characteristics.
    Result & Conclusion  Experimental results show that the maximum insertion force of the connector is 25.5 kN, with a pull-out bearing capacity of 536.8 kN and a longitudinal pull-out stiffness of 51.65 MN/m. During the elastic stage, the joint opening could be controlled within 6 mm. The welded position of the anchor bars on the male connector is identified as a mechanically weak point. The joint surface of the male connector exhibits extensive spalling and radial cracks around the connecting components, while that of the female connector only shows peripheral circumferential cracks. Numerical simulation results show that the concrete in both the male and female connectors experiences tensile yielding around the front section of the anchor bars and in the gaps at the rear section. The concrete surrounding the embedded connecting components in the female connector undergoes shear failure, whereas the concrete at the welded anchor bar root of the male connector and its surrounding area exhibits failure. The stress variation trend of the anchor bars with increasing pull-out force is consistent with the numerical simulations and experimental results, but the anchorage structure of the male connector is weaker than that of the female connector.

     

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