青岛地铁1号线过海隧道工程双护盾 隧道掘进机应用关键技术

赵光泉1刘鹏2周强1程龙2张岩1王万仁3

Key Technologies of Double-Shield TBM Applied to Qingdao Metro Line 1 Undersea Tunnel

ZHAO GuangquanLIU PengZHOU QiangCHENG LongZHANG YanWANG Wanren
摘要:
青岛地铁在国内首次采用双护盾TBM(隧道掘进机)技术,实现了硬岩地层地铁区间隧道快速、安全、高效建设。结合青岛地铁1号线过海隧道TBM隧道段的施工实际,采用豆砾石、水泥浆、水泥水玻璃双液浆复合灌浆材料及环箍分段注浆工艺成套技术,有效地解决了管片成型质量问题。根据近海区域穿越断层破碎带的施工风险,提出了地面精细化控制注浆、超前地质预报等综合技术,保障了施工安全。针对超深竖井垂直提升出渣效率低下的问题,创新性地研发了TBM洞内翻渣技术,其工效较常规方案提高1倍,为复杂条件下TBM高效施工提供了新的方案和思路,具有良好的推广价值。
Abstracts:
Qingdao Metro adopts double shield TBM (tunnel boring machine) technology for the first time domestically, to realize the rapid, safe and efficient construction of metro tunnels in hard rock stratum. Taking the construction practice of TBM tunnel section of undersea tunnel of Qingdao Metro Line 1 as background, a complete set of grouting technology is put forward, which adopts bean gravel, cement slurry, cement water glass double liquid slurry composite grouting material and ring hoop sectional grouting technology, effectively solving the quality problem of segment forming. In response to the construction risk of crossing fault fracture zone in offshore area, the comprehensive technologies such as ground fine control grouting and advanced geological prediction are proposed to ensure the safety of TBM crossing construction. Aiming at the problem of low slag removal efficiency in vertical lifting of ultradeep shaft, the technology of turning slag in TBM tunnel is innovatively developed, which doubles working efficiency of conventional scheme, providing a new strategy and idea for efficient construction of TBM under complex conditions and has good promotion value.
引文 / Ref:
赵光泉,刘鹏,周强,等.青岛地铁1号线过海隧道工程双护盾隧道掘进机应用关键技术[J].城市轨道交通研究,2021,24(7):169.
ZHAO Guangquan,LIU Peng,ZHOU Qiang,et al.Key technologies of double-shield TBM applied to Qingdao metro line 1 undersea tunnel[J].Urban Mass Transit,2021,24( 7 ):169.
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